Product Description
In heavy industrial scenarios requiring continuous, stable supply of high-flow compressed air - such as large-scale thermal power generation, steel smelting, and cement production - a Horizontal axial flow compressor with convenient maintenance and reliable operation is the key power equipment ensuring uninterrupted production line operation. Our factory's horizontal axial flow compressor adopts a horizontally split cylinder structure, with multi-stage rotor and stator blade cascades arranged in series along the horizontal axis. Gas enters axially from one end, passes through successive pressurization stages, and discharges from the other end. The horizontally split structure allows the upper half of the cylinder to be lifted entirely, fully exposing internal rotors, bearings, and seals - maintenance personnel can complete internal inspections and component replacements without dismantling inlet/outlet piping, significantly reducing equipment maintenance downtime.
The Horizontal axial flow compressor is designed with full consideration of the stringent requirements of heavy-industry continuous operation. The rotor system adopts an integral-forged or shrunk-fit structure; impeller material is high-strength heat-resistant alloy steel, precision-milled on a five-axis machining center, with blade surfaces polished to reduce aerodynamic losses. Each assembled rotor undergoes high-speed dynamic balancing and overspeed testing to ensure vibration values at operating speed are well below alarm thresholds. The bearing system combines tilting-pad journal bearings with thrust bearings, equipped with an independent lubricating oil station; parameters such as oil temperature, oil pressure, shaft vibration, and shaft displacement are continuously monitored online. The horizontal split face of the casing adopts a dual-seal structure of precision-machined mating surfaces plus sealant, achieving zero leakage at operating pressure. The inlet chamber is fitted with adjustable inlet guide vanes, working in conjunction with adjustable stator blades at each stage to achieve efficient regulation across a load range of 70% to 105%. Our factory's technical team performs dedicated thermodynamic calculations and aerodynamic design for each customer's process conditions, ensuring the Horizontal axial flow compressor operates at optimal efficiency with minimum energy consumption at the actual operating point, while reserving sufficient performance margin for condition fluctuations.
Specifications
|
Parameter |
Range |
|
Inlet Flow |
100 ~ 10,000 m³/min |
|
Discharge Pressure |
0.15 ~ 0.8 MPa |
|
Drive Power |
160 ~ 10,000 kW |
|
Speed |
1,000 ~ 5,000 r/min |
|
Inlet Temperature |
-10 ~ 50 °C |
|
Bearing Type |
Tilting pad journal bearing + thrust bearing |
Application Areas
- Primary air fans, secondary air fans, and induced draft fans for boilers in large thermal power plants
- Blast furnace blowers and coke oven gas pressurized conveyance in integrated steel enterprises
- Kiln head and kiln tail fans, and grate cooler cooling fans in the cement industry
- Main air blowers and flue gas energy recovery for FCC units in the petroleum refining industry
- Centralized air supply for biochemical aeration systems in large wastewater treatment plants
- Feed air compression for air separation units and process gas conveyance in coal chemical industry
Factory Strength
Our factory is located in Nantong, Jiangsu - one of the birthplaces of modern Chinese national industry - with a deep heritage in equipment manufacturing. The factory covers over 10,000 square meters, divided into functional zones for raw materials, cutting, welding, machining, assembly, testing, and packaging. We employ over 100 people, including 3 senior engineers, 8 engineers, and over 60 skilled workers. We operate over 30 sets of core equipment, with stable monthly output of approximately 5 million RMB. We hold multiple national patents; our products span eight major series with nearly 300 specifications, applied in industries including metallurgy, petrochemicals, and power, covering 26 provinces and cities nationwide, with some exports to Southeast Asia, the Middle East, and Africa.
Payment Terms
Standard orders: 30% advance deposit, 70% balance paid before shipment. Custom products: 50% deposit, 50% before shipment. All payments go through the company's corporate account - personal account payments are not accepted. We accept settlement in USD, EUR, GBP, and JPY, with exchange rates based on the Bank of China central parity rate on the payment date. Long-term cooperative customers may negotiate more flexible terms. Bulk orders enjoy tiered discounts - the larger the quantity, the lower the unit price, with specific quotes provided individually by sales managers. All terms are stipulated in a formal contract, effective upon signing and stamping by both parties.
FAQ
Q: What is the lead time?
A: Both standard and custom products are 10–15 working days after deposit receipt, clearly stipulated in the contract and delivered as agreed.
Q: What is the MOQ?
A: One unit. Even a single unit is manufactured with the full process and quality standards - quality is never compromised for small orders.
Q: Can you provide samples?
A: For custom products, we can first provide drawings and 3D renderings for confirmation, or produce samples of key components. Free complete-machine samples are not provided, but sample fees can be credited toward bulk orders.
Q: What if there are quality issues?
A: One-year warranty. Manufacturing defects within the warranty period are repaired or replaced free of charge. For transport damage, please provide photos and videos within 48 hours of receipt - we will immediately arrange replacement or repair.
Q: Do you accept third-party inspection?
A: Fully accepted - either during production or before finished product shipping. Inspection standards are mutually agreed in advance, and we provide full cooperation.
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